When it comes to coffee bean roasting, managing moisture precisely is an art. But as this UK-based coffee manufacturer learned, it’s a science, too. With seamless integration into their existing system, the installation of the M-Sens 2 precision microwave sensor allowed them to elevate product quality, extend shelf life, and lower energy consumption––shifting their operations from a guesswork-based approach to a data-driven process that ensures a perfect brew every time.
Coffee connoisseurs understand that moisture content is the key to unlocking a perfect cup, as it shapes the aroma, taste, and shelf life of coffee beans. Even minor fluctuations in moisture levels during processing can alter the flavour, leading to a less-than-perfect brew. Too much moisture, on the other hand, and you risk mould, potentially causing avoidable product losses. Proper drying is equally essential—over-dried beans sacrifice flavour, while under-dried beans can lead to inconsistencies, all the while wasting energy and resources.
Moisture measurement technologies play a vital role in coffee production. Understanding and being able to control moisture to the highest degree of accuracy allows manufacturers to produce the best quality beans according to their unique specifications. And getting that moisture level right every time is critical to ensuring a consistent product that consumers come to know and love.
That’s why the team came to ENVEA for an industry-leading solution to enable precise moisture control in their process.
Following a site survey, we integrated the M-Sens into the manufacturer’s production process, installing the device onto a slide at the point where the coffee grains fall into the hopper. Real-time moisture monitoring allowed the team to make adjustments to levels that deviated from their strict parameters, ensuring a perfect result each time.
Thanks to the integration of the M-Sens sensor, coffee beans are removed from the dryer at precisely the right moisture level, eliminating guesswork. This data-driven drying process not only preserves flavour and consistency but also reduces energy consumption and minimises waste, enhancing both operational efficiency and environmental sustainability.
The manufacturer has also now integrated the SolidFlow 2.0 for precise flow measurement and our Stack 980 for dust filter performance monitoring—all seamlessly working together on the same process line. This comprehensive approach elevates their operations, delivering exceptional results and reinforcing their reputation for quality.
They can now deliver a reliably consistent taste experience to consumers–the hallmark of a trusted provider of superior coffee. This unwavering commitment to quality further strengthened their brand reputation, fostering lasting consumer loyalty.